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Structural Health Monitoring: IoT Sensors for Bridges, Buildings, and Infrastructure

Particlesensing Team
2 min read

Learn how LoRaWAN-based structural health monitoring protects critical infrastructure by detecting stress, tilt, vibration, and crack propagation before catastrophic failure occurs.

structural health monitoringbridgesinfrastructuretilt sensorsstrain monitoringcivil engineering
Structural Health Monitoring: IoT Sensors for Bridges, Buildings, and Infrastructure

When Infrastructure Fails

Infrastructure failures are catastrophic:

  • Morandi Bridge collapse (2018): 43 fatalities
  • Surfside condo collapse (2021): 98 fatalities
  • Estimated 46,000 US bridges rated structurally deficient

Continuous monitoring can detect problems before they become disasters.

What Structural Health Monitoring Measures

Key Parameters

Sensor TypeWhat It DetectsTypical Threshold
Tilt/InclinometerSettlement, foundation issues0.1-1.0 degrees
Strain GaugeStress concentration100-500 microstrain
AccelerometerVibration, impact eventsVaries by structure
Crack MonitorCrack width changes0.1-0.5 mm
DisplacementMovement, deflection1-10 mm

Why LoRaWAN for SHM?

Challenge: Long-Term Deployments

Structural monitoring requires decades of continuous operation:

  • 10+ year battery life critical
  • Remote locations with no power
  • Minimal maintenance access

Challenge: Difficult RF Environments

  • Metal structures (bridges, steel buildings)
  • Concrete enclosures
  • Underground locations

LoRaWAN's excellent penetration and range overcome these challenges.

Application Examples

Bridge Monitoring

  • Strain sensors on critical members
  • Tilt sensors on piers and abutments
  • Scour monitoring at foundations
  • Traffic load correlation

Building Monitoring

  • Foundation settlement detection
  • Facade movement tracking
  • Post-earthquake damage assessment
  • Historical building preservation

Retaining Walls and Slopes

  • Piezometers for water pressure
  • Inclinometers for movement
  • Extensometers for ground strain

Case Study: Highway Bridge Network

A state DOT deployed LoRaWAN monitoring across 50 bridges:

Deployment per bridge:

  • 8 strain sensors on girders
  • 4 tilt sensors on piers
  • 2 scour sensors at foundations
  • 1 weather station
  • 1 solar-powered gateway

Results:

  • 3 bridges identified for immediate repair (prevented potential failures)
  • $12M saved vs scheduled inspections finding issues later
  • 90% reduction in inspection labor
  • Real-time alerts during extreme weather events

Implementation Considerations

Sensor Installation

  • Professional installation critical
  • Proper surface preparation
  • Protection from environmental damage
  • Documented baseline readings

Data Interpretation

  • Establish baseline behavior
  • Account for thermal effects
  • Correlate with load patterns
  • Trend analysis over years

Protect critical infrastructure with ParticLIO structural monitoring sensors. Request an assessment.

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About Particlesensing

Particlesensing is a leading fire alarm and safety IoT manufacturer based in Hong Kong. With 20+ years of experience, we specialize in EN 14604 certified smoke detectors, LoRaWAN fire sensors, AI fire cameras, and comprehensive OEM/ODM solutions for global markets.

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